OBC + DC/DC + PDU in one IP67 air-cooled housing






The GC-INT-3.3KW-1KW-PDU is a three-in-one power unit that integrates a 3.3 kW on-board charger, a 1 kW DC/DC converter and a high-voltage power distribution unit in one IP67 housing. The OBC converts 90–264 VAC single-phase grid power into 65–144 VDC at up to 30 A for the traction battery. The DC/DC converter supplies the 12 V system, and the built-in PDU provides dedicated high-voltage outputs for a PTC heater and an air-conditioning compressor — so closed-cab small EVs need no separate junction box.
Core parameters
Published core parameters for GC-INT-3.3KW-1KW-PDU. Detailed electrical data, environmental ratings and mechanical drawings are provided in the datasheet on request.
| OBC rated output power | 3 300 W |
| AC input voltage | 90–264 VAC, single phase, 16 A max |
| OBC output | 65–144 VDC (115 V rated), 0–30 A |
| DC/DC output | 14 VDC (9–16 V), 1 000 W |
| PDU outputs | PTC heater, A/C compressor, battery, AC input |
| OBC peak efficiency | ≥93 % |
| Power factor | ≥0.98 above half load |
| Cooling | Air cooled — no coolant loop |
| Ingress protection | IP67 |
| Communication | CAN, 500 kbps |
| Dimensions (L × W × H) | 261 × 224 × 138.5 mm |
| Operating temperature | −40 °C to +65 °C |
Key features
Three functions, one housing
3.3 kW OBC, 1 kW DC/DC and PDU integrated, replacing three separate parts and the high-voltage harness between them.
Built-in PDU for cabin comfort
Dedicated high-voltage sockets for the PTC heater and the A/C compressor, keyed against reverse connection.
Wide input, efficient output
90–264 VAC input; ≥93 % OBC efficiency and PF ≥0.98 above half load.
Stable 14 V supply
1 kW DC/DC with 14 V output (9–16 V) and low ripple for lights, controllers and telematics.
IP67, air cooled
No coolant loop needed — simple to fit and to service.
Vehicle integration ready
CAN at 500 kbps; CC/CP control pilot, electronic lock, inlet temperature sensing and HVIL available as options.
Standard configuration
| Item | Standard | Option |
|---|---|---|
| Battery window | 65–144 VDC, 115 V rated | Charging curve set to your pack |
| DC/DC output | 14 V, 1 kW | Set point within 9–16 V |
| PDU outputs | PTC heater, A/C compressor | Fuse and relay rating to your loads |
| Communication | CAN 500 kbps | Termination resistor, custom protocol |
Applications
- Low-speed EVs and electric microcarscharging, 12 V supply and cabin heating or cooling in one small bay
- Electric mini trucks and logistics vansovernight 3.3 kW charging with a stable 14 V rail
- Sightseeing cars and electric shuttlesPDU powers the A/C and PTC heater for passenger comfort
- Sanitation and municipal vehiclesIP67 protection for wash-down and road use
- Patrol cars and utility vehiclescompact air-cooled design
- EV conversions and retrofitsreplaces a separate OBC, DC/DC and junction box on 72–120 V platforms
Matched to your battery, not the other way round
We customise output voltage, charging current, charging curve, CAN protocol, cable length, connectors, housing and labelling. Share your battery voltage window, chemistry, capacity and target current and our engineers will propose a matching configuration.
Datasheets on request
Datasheets, test reports, wiring diagrams, CAN protocol files and 3D models for the GC-INT-3.3KW-1KW-PDU are available on request — tell us the quantity and destination market and we will send the full package.
Tell us your battery. We will match the unit.
Send your battery voltage window, chemistry, capacity and target current — our engineers will propose a matching configuration.